FANUC 0i-TF系统在车床上的应用案例介绍
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FANUC 0i-TF系统在车床上的应用案例介绍
自去年FANUC 0i Model-F系统在国内推出以来，目前已经在众多机床制造商的车床、加工中心及其他类型机床上使用，并取得一致好评。此前我们已经针对0i-F系统参数初始化及0i-F在加工中心应用的调试案例进行介绍，本期我们将针对0i-TF系统应用于某国际知名机床厂商生产的卧式车的案例进行详细介绍。1机床的配置介绍该机床厂商在其全球广泛认可的热销机型——斜床身卧式车床的基础上，增加了桁架与料仓，以应对自动化上下料的需求。该型号机床的规格参数如下：机床能力最大车削直径320最大工件长度322棒料工件直径45主轴卡盘直径169最大主轴电机功率15KW最高主轴转速6000r/min主轴最大扭矩95.5Nm轴向进给轴向行程-X轴175轴向行程-Z轴330快速进给速度-X轴30m/min快速进给速度-Z轴36m/min刀塔刀位数12该机床系统及驱动配置情况如下：系统型号0i-TF（TYPE 1）伺服电机型号X：βiS&12/3000-B&Z：βiS&12/3000-B&LOADER轴：βiS 8/3000-B &*2&主轴电机型号βiI&12/10000功能选择工件装卸控制功能机械组数PMC多路径功能PMC符号、注释、信息容量的扩展该机床外观图如下所示：2使用到的特殊功能使用到的选项功能：& & 1、工件装卸控制功能&&A02B-，无需使用双路径系统或者外接PLC，即可实现桁架与车床同时控制& & 2、机械组数（最多两组）&&A02B-，排除桁架故障报警导致车床加工停止的情况（0i-F新增）& & 3、PMC多路径功能&&A02B-，使用两个PMC路径分别控制车床与桁架的操作面板和外围电气，提升机床响应速度（0i-F新增）& & 4、PMC符号、注释、信息容量的扩展&&A02B-2K，扩展额外的容量用来编辑桁架的报警信息&除此之外，还应用到了以下0i-TF新增加的标配功能：& & 1、插补后铃型加减速，减小加工时的冲击& & 2、FSSB高速刚性攻丝，减小攻丝误差& & 3、智能重叠，缩短加工时间& & 4、G71车削循环时间缩短，缩短加工时间3重点调试介绍基础的调试过程建议按照《0i-F标准化调试手册》中的步骤进行，也可参考本公众号的往期文章《0iF系统参数是初始化说明》。需要要注意的一点是如果使用原备份0i-D参数，务必重新检查0i-F自动化设定参数表里面各参数的设定值。因为初始型的FANUC设定参数会被MTB的备份参数覆盖掉，导致0i-F系统的性能得不到充分发挥。除此之外，此机床路径分配情况如下：机械组&CNC路径&PMC路径&备注&GROUP1PATH1PMC1车床加工用&GROUP2LC(工件装卸控制)PMC2控制桁架用&对于这部分内容，具体参数及设定步骤如下表所示：设定步骤参数号设定值含义步骤一：对各路径进行轴的分配No.981X1=1Z1=1Y2=2Z2=2各伺服轴路径分配No.982S=1各主轴路径分配步骤二：分配各路径到不同机械组No.980PATH1路径=1LC路径=2各路径分配到不同机械组步骤三：PMC路径的规格设定No.119001PMC路径的执行顺序No.119012PMC路径的执行顺序No.1190570PMC路径的执行时间No.1190630PMC路径的执行时间步骤四：PMC路径的分配No.I/O Link i无需设定PMC路径的输入输出地址No.CNC-PMC接口地址分配4样件加工测试在机床厂内进行了外圆、内圆、端面、螺纹和固定循环等项目的加工，样件加工效果请见下文中图片。由于加工难度不大，测试结果与0i-TD区别不大，开启智能重叠和车削循环时间缩短，30s左右的程序效率上提升1%。&测试条件&加工时间(ms)&关闭智能重叠和车削循环时间缩短&29056&开启智能重叠和车削循环时间缩短&287365使用上需要注意的地方1、调刀指令：0i-TF刀偏增加到128，默认T指令变为T2+3（原来为T2+2），按照原来0i-TD的指令调刀可能会出现乱刀。例：T1100变为调1号刀通过修改参数No.5028=2，则调刀指令与0i-D系统相同。2、调用宏程序：0i-F使用文件夹对程序进行管理，宏程序需放到专门的文件夹下才能调用。但是按照0i-D的习惯，将程序打包拷贝到PATH1目录中，导致出现找不到宏程序的报警。通过设置参数No.，可以变成和0i-D一样的操作风格。更多应用案例，请点击
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环球经贸网运营中心：蓝点科技 & 2018 版权所有fanuc Series 0i mate-mc系统的加工中心G代码和M代码_百度知道
fanuc Series 0i mate-mc系统的加工中心G代码和M代码
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G代码 组别 功能 附注
G00 01 快速定位 模态
直线插补 模态
顺时针圆弧插补 模态
逆时针圆弧插补 模态
G04 00 暂停 非模态
数据设置 模态
数据设置取消 模态
G17 16 XY平面选择 模态
ZX平面选择（缺省） 模态
YZ平面选择 模态
G20 06 英制（in) 模态
米制(mm) 模态
*G22 09 行程检查功能打开 模态
行程检查功能关闭 模态
*G25 08 主轴速度波动检查关闭 模态
主轴速度波动检查打开 非模态
G27 00 参考点返回检查 非模态
参考点返回 非模态
跳步功能 非模态
*G40 07 刀具半径补尝取消 模态
刀具半径左补尝 模态
刀具半径右补尝 模态
G43 00 刀具长度正补尝 模态
刀具长度负补尝 模态
刀具长度补尝取消 模态
G50 00 工件坐标原点设置，最大主轴速度设置 非模态
G52局部坐标系设置 非模态
机床坐标系设置 非模态
*G54 14 第一工件坐标系设置 模态
第二工件坐标系设置 模态
第三工件坐标系设置 模态
第四工件坐标系设置 模态
第五工件坐标系设置 模态
第六工件坐标系设置 模态
G65 00 宏程序调用 非模态
G66 12 宏程序模态调用 模态
宏程序模态调用取消 模态
G73 00 高速深孔钻孔循环 非模态
工旋攻螺纹循环 非模态
精镗循环 非模态
*G80 10 钻孔固定循环取消 模态
攻螺纹循环 模态
镗孔循环 模态
背镗循环 模态
镗孔循环 模态
G90 01 绝对坐标编程 模态
增量坐标编程 模态
工件坐标原点设置 模态
注：1.当机床电源打开或按重置键时，标有&* &符号的G代码被激活，即缺省状态。
2 . 不同组的G代码可以在同一程序段中指定;如果在同一程序段中指定同组G代码,.最后指定的G代码有效。3.由于电源打开或重置,使系统被初始化时,已指定的G20或G21代码保持有效.
4.由于电源打开被初始化时,G22代码被激活;由于重置使机床被初始化时, 已指定的G22或G23代码保持有效.编码字符的意义
A 关于X轴的角度尺寸
B 关于Y轴的角度尺寸
C 关于Z轴的角度尺寸
D 刀具半径偏置号
E 第二进给功能（即进刀速度，单位为 mm/分钟）
F 第一进给功能（即进刀速度，单位为 mm/分钟）
G 准备功能
H 刀具长度偏置号
I 平行于X轴的插补参数或螺纹导程
J 平行于Y轴的插补参数或螺纹导程
L 固定循环返回次数或子程序返回次数
M 辅助功能
N 顺序号（行号）
O 程序编号
P 平行于X轴的第二尺寸或固定循环参数
Q 平行于Y轴的第三尺寸或固定循环参数
R 平行于Z轴的第三尺寸或循环参数圆弧的半径
S 主轴速度功能（表标转速，单位为 转/分）
T 第一刀具功能
U 平行于X轴的第二尺寸
V 平行于Y轴的第二尺寸
W 平行于Z轴的第二尺寸
X 基本尺寸
Y 基本尺寸
Z 基本尺寸FANUC数控系统的准备功能M代码及其功能
M代码 功能 附注
M00 程序停止 非模态
M01 程序选择停止 非模态
M02 程序结束 非模态
M03 主轴顺时针旋转 模态
M04 主轴逆时针旋转 模态
M05 主轴停止 模态
M06 换刀 非模态
M07 冷却液打开 模态
M08 冷却液关闭 模态
M30 程序结束并返回 非模态
M31 旁路互锁 非模态
M52 自动门打开 模态
M53 自动门关闭 模态
M74 错误检测功能打开 模态
M75 错误检测功能关闭 模态
M98 子程序调用 模态
M99 子程序调用返回 模态
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